How Nicotine Pouches Are Made

Nicotine pouches are small dissolvable packets that contain varying amounts of nicotine. Consumers can place nicotine pouches between their upper lip or lower lip and their gum, making them a convenient and versatile alternative to conventional nicotine products.

To deliver appealing nicotine pouches that align with the consumer experience, it's important to tailor every element of the product. Take a closer look at the core components of nicotine pouches and how they're made.

What Are Nicotine Pouches Made Of?

Nicotine pouches are relatively simple to construct and use. Every nicotine pouch is made of these seven core elements:

Pouch

These pre-filled pouches contain the nicotine substrate and fillers. Manufacturers use organic cellulose compounds to create non-woven fleece that the nicotine substrate can pass through. Material thickness determines the speed of release.

Nicotine

Manufacturers use a pharmaceutical-grade nicotine product extracted from tobacco plants. Each pouch typically contains between 1 and 6 milligrams of nicotine, although extra-strength options are available. Adding food-grade flavors like berry, coffee, or cinnamon can enhance the taste of nicotine products.

Binders and Fillers

Binders and fillers make up the bulk of the pouch’s contents and impact nicotine release. Most binders and fillers use gums, hydrophilic chemicals that control humidity, and white cellulose powder that absorbs and holds the nicotine before consumption.

Stabilizers

Stabilizers like vegetable glycerin and propylene glycol bind individual ingredients together to achieve the desired consistency and moisture. They also enhance the flavor of nicotine products.

pH Buffers

Adding pH buffers with a sodium carbonate base helps nicotine products maintain the right pH level, so the nicotine is released as desired. Ideally, the pH should stay under 9.1 to avoid irritation of the gums and mouth.

Water

Nicotine pouches have some water present to create optimal conditions for nicotine release and consumption.

How Are Nicotine Pouches Made?

Just like nicotine pouches are made from a specific combination of ingredients, they also require specific production processes to guarantee quality and enjoyment. These processes are typically automated to handle varying product volumes with ease.

• Nicotine extraction and purification. Manufacturers extract nicotine from tobacco plants by using a solvent (such as ethanol). They then purify the extracted nicotine to achieve pharmaceutical-grade quality.
• Mixing ingredients and flavor blending. Next, manufacturers blend the nicotine with essential oils, flavors, binders, and sweeteners.
• Moisture control. Manufacturers must tightly control and maintain the moisture content of the pouches after mixing (moist pouches will be softer and easier to consume, while dry pouches will last longer).
• Quality inspection. Inspections and tests check moisture content, nicotine, flavor consistency, and quality. They also confirm products comply with industrial standards.
• Packaging. The nicotine mixture fills mini, small, or large pouches and seals them on both ends to prevent leakage during transport.
• Storage. Pouches must be stored in a cool, dry place after manufacturing to maximize their lifespan and maintain freshness.

Nicotine Pouch and E-Liquid Manufacturing Services From Daily Manufacturing

Daily Manufacturing is a leading source of contract manufacturing for a range of consumable goods, including quality nicotine pouches and additional nicotine-based goods like e-liquids. We use state-of-the-art technology to handle large volumes while maintaining precision.

Contact us today to discuss the specifics of your nicotine pouch or e-liquid projects or request a quote for pricing information.